All components are made from 304 food-grade stainless steel, which is corrosion-resistant and compliant with food safety and quality standards.

Key factors to consider:

Recommendation: 380V is preferred for stability and efficiency.

At the beginning, as a poultry plant owner, you must have a dedicated maintenance department capable of handling breakdowns or spare part replacements quickly and efficiently.
Of course, this should be supported by direct technical assistance from the equipment manufacturer, who provides spare parts and specialized technicians upon request.

In every poultry processing line, there are specific components that must always be available in stock to ensure continuous operation:

Overhead Conveyor Line (Slaughter Chain)

This section includes several key components that must always be available:

• Trolleys for Shackles:
  Essential to have spare trolleys in storage to handle any sudden breakdowns or mechanical failures.
• Galvanized Chain (Conveyor Chain):
  Over time, the chain tends to elongate due to wear and tear. The maintenance technician must regularly tighten the chain to prevent slippage or stoppage.
  After several adjustments, replacement becomes necessary once the chain reaches the end of its service life.
  At El Masreya Industrial Group, we offer high-quality galvanized slaughter chains with long service life and superior durability.
• Ertalon Gears (90° or 180°):
  These gears wear down over time and must be replaced periodically to maintain smooth chain movement.
  
  

Plucking Machine (De-Feathering Unit)

• Plucking Fingers:
  The replacement frequency depends directly on usage and production volume.
  Some finger types have a short lifespan and break easily, while others last much longer.
  At El Masreya Industrial Group, we supply original Italian plucking fingers — durable, efficient, and long-lasting.
• Plucker Belts:
  The belts connecting the rubber finger discs to the motors wear out over time and need replacement periodically.
• Plucker Hub Assemblies:
  Including the shaft and internal bearings — these components gradually wear down and should always be kept in stock for quick replacement.

Scalding Tank:

• Temperature Sensor:
  The temperature sensor monitors and controls the water temperature to ensure it’s suitable for proper scalding before plucking.

Electrical Control Panel:

• The electrical control panel contains several critical components such as contactors, overloads, and inverters.
  It’s essential to keep spare parts for these components in stock to handle any sudden electrical failures.

Conclusion:

Preventive maintenance and adequate spare parts availability are key to keeping your poultry processing line running efficiently.
At El Masreya Industrial Group, we provide full after-sales service, original spare parts, and technical support to ensure continuous and reliable operation.

Of course, this is not possible, and here are the main reasons:

Conclusion:

It is not feasible to process all types of birds on a single production line due to the above differences in design, equipment, and processing parameters.

Elmasreya Group produces slaughter lines ranges from 300 to 4,000 birds/hour (semi-automatic).

This mainly depends on the type of final product the poultry plant aims to sell - whether it is frozen or fresh poultry.

If the poultry plant produces frozen chicken:

In this case, the cooling process must be carried out using a water chiller tank.

• The chickens are immersed in chilled water at a temperature between 0°C and 4°C for approximately 90 minutes, in accordance with international standards.
• After cooling, the chickens undergo a draining and drying process to remove excess water.
• Then, the product is packed into bags and transferred to the freezing tunnel at –40°C for about 6 hours.
• After that, the frozen chicken is moved to the cold storage room at –20°C, where it remains stored for the required preservation period — up to 11 months maximum.

If the poultry plant produces fresh (chilled) chicken:

In this case, the cooling is performed using an air chiller system instead of water immersion.

• The chickens pass-through air-cooling conveyors (Air Chiller Belts) at a temperature between 0°C and 4°C for approximately 90 minutes, also following international standards.
• After cooling, the chickens are packed immediately and transferred to the refrigerated cold room at 0°C,
  from which they are distributed directly to the final consumer as fresh chicken.

The cost depends on:

• Desired production capacity
• Equipment type (semi or full automatic)
• Optional systems (air chiller, electronic grading scale)

Licensing is granted by the General Authority for Veterinary Services (GAVS) in coordination with:

• Ministry of Agriculture
• Environmental Affairs Agency
• Health Directorate

The plant must comply with:

• Structural and hygiene standards
• Food safety requirements
• Environmental and waste management regulations

A poultry processing plant is a comprehensive project that consists of several stages - starting from obtaining the necessary permits, followed by construction, and the installation of essential utilities such as water, electricity, gas and sewage systems.

The final stage involves the installation of the poultry processing equipment, which is considered the easiest and fastest phase of the entire project.

Even for high-capacity production lines, the manufacturing period of the equipment does not exceed two months, while the installation and commissioning phase typically takes no more than one month.

Yes, it is possible to export poultry products from an automatic poultry processing plant.
However, several specific requirements and conditions must be met in order to obtain official approval for export and to be included in the “white list” of establishments authorized to export to international markets.
These conditions include:

• Export approval and registration of the slaughterhouse by the General Authority for Veterinary Services (GAVS).
• A resident veterinary doctor must be present at the slaughterhouse at all times.
• Compliance with international health, food safety, and hygiene standards.
• Obtaining a Food Safety Certification such as HACCP or ISO 22000.
• Implementation of a Traceability System to identify the source of each production batch.
• Veterinary inspection before, during, and after slaughter to ensure that all poultry are disease-free.
• Use of food-grade packaging materials with clear labeling of origin, weight, production date, and expiry date.
• Contracting with an authorized shipping company specialized in exporting frozen food products, ensuring the cold chain is maintained throughout transport.

Yes, modern facilities are designed to:

• Prevent pollution of water, soil, and air
• Recycle water and energy
• Treat solid waste into protein concentrates for feed
• Treat wastewater chemically for reuse in irrigation

Yes. Semi-automatic lines can be upgraded by extending the conveyor and adding extra machines

There is no technical difference - all systems produced by El-Masreya Industrial Group meet international quality and hygiene standards.